5kgh Falling Film Evaporator
Contact Person : admin
Phone Number : +8613783661974
WhatsApp : +8613783661974
| Minimum Order Quantity : | 1 | Delivery Time : | 7 work days |
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| Place of Origin: | henan | Brand Name: | lanphan |
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| Certification: | CE | Model Number: | 200L |
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Detail Information |
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| Voltage:: | 380V/220V | Name:: | Ethanol Falling Film Evaporator |
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| After-sales Service Provided:: | Online Support | Warranty:: | 1 YEAR |
| Evaporation Speed:: | 200 L/H | Weight:: | 2800kg |
| High Light: | 380V Horizontal Film Evaporator,Ethanol Falling Horizontal Film Evaporator,380V ethanol falling film evaporator |
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Product Description
exchanger rising and ethanol falling film evaporator with heat
Product Description
The single-effect falling film evaporator can be used to separate the ethanol from material, as well as condense and recover it through reduced pressure vacuum and evaporation. The single-effect falling film evaporator used for ethanol solution production actually varies from the general single-effect falling film evaporator used for aqueous solution production. Ethanol has a low boiling point and is volatile. Ethanol can be evaporated easily under vacuum and reduced pressure, so it has a small evaporation area. It is difficult to condense and recover ethanol vapor, so the heat exchange area of the condenser is relatively large. In order to obtain a good cooling effect, two or more stages are often used for cooling recovery, which is also different from the general aqueous solution evaporation.
Working Theory
The materials are evenly distributed into each falling film pipe through the distributor, and flow down the wall of the pipe in the state of a liquid film. Under the action of gravity and the secondary steam flow, the materials get evaporated while flowing down. At the bottom of the falling film tube, the materials and secondary steam are basically separated, and they reach the separation chamber to achieve complete separation.
S01——Evaporation and separation chamber
E01——Tube heater E02——Tube condenser
E03——Coil condenser E04——Vacuum pump cooler
V01——Middle tank V02——Ethanol collection tank
P01——Feeding pump P02——Concentrate discharge pump
P03——Discharge pump of ethanol P04——Water ring vacuum pump
Working process of falling film evaporator
Feeding(V01) - evaporation(E01) - separation(S01) - condensation(E02) - cooling (E03) - storage tank (V02)
| Model | FFE-20 | FFE-50 | FFE-100 | FFE-200 | FFE-500 | FFE-1000 |
| Evaporation speed | 20 | 50 | 100 | 200 | 500 | 1000 |
| Heating area | 1.2 | 3 | 5 | 12 | 25 | 50 |
| Condensing area | 1.5 | 5 | 7.5 | 16 | 30 | 60 |
| Feeding pump | 0.55 | 0.55 | 1.1 | 1.5 | 1.5 | 1.5 |
| Discharge pump 1 | 0.55 | 0.55 | 1.1 | 1.5 | 1.5 | 1.5 |
| Discharge pump 2 | 0.55 | 0.55 | 1.1 | 1.1 | 1.5 | 1.5 |
| Water ring vacuum pump | 0.75 | 0.81 | 0.81 | 1.5 | 2.2 | 3.85 |
| Power | 2.4 | 2.46 | 4.11 | 5.6 | 6.7 | 8.35 |
| Power supply | 220V/60Hz Three-phase power,Other component could be customized | |||||
Features of falling film evaporator
1. Low heating temperature
2. High evaporation speed
3. Short liquid residence time
4. Continuously feeding and discharging
5. Suitable for heat sensitive materials
6. Energy-saving
Applications:
The single-effect falling film evaporator has a extremely wide applications. It can be used in food, dairy, chemical, pharmaceutical, biological engineering, environmental protection engineering and corn deep processing, such as for aqueous solutions, organic solvent solutions, fruit and vegetable juices, milk, eggs, vitamin C, collagen , Tea immersion liquid, sodium glutamate and other evaporative concentration.
It is especially suitable for evaporative concentration of heat-sensitive materials, and the beneficial elements of the material can be protected to the greatest extent during the heating and evaporation process.
Pre-sale
1. Provide 24-hour technical consulting reply;
2. Provide professional quoted price;
3. Provide detailed product performance specification;
4. According to product’s using condition, technicians will offer rationalization proposals to assist clients to select proper product types;
5. Provide other corollary equipment according to client requirements.
In-sale
1. Begin to supervise from raw material, its qualified rate can reach to 100%;
2. Whole manufacturing process are in strict accordance with promised procedure requirements, product qualified rate can reach to 100%;
3. Provide product’s inspection record of key junctures to customers;
4. Provide production schedule photos to customers at regular intervals;
5. Package and transport products strictly accordance with export standard;
6. Provide transportation schedule information to clients timely.
After-sale
1. Provide targeted installation video;
2. Under the premise of correct installation, normal maintenance and using, we guarantee one-year warranty period;
3. When warranty period has expired, our sold products enjoys lifetime guarantee repair, we only charge cost price for changing product’s standard component and sealing component;
4. During installation and adjustment period, our after-sale service staff will communicate with customers frequently to know product’s running state in time. Assist customers to install and adjust products until customers are satisfied;
5. If product has malfunction during operation period, we’ll offer you satisfied answer in time. We’ll reply you within 1 hour and provide solution or send staff to spot within 24 hours after receiving maintenance notification;
6. Lifelong free technical support. Conduct satisfaction survey and inquiry equipment running condition to clients by telephone or e-mail semiannually from the first day of equipment running, put on records of acquired information;
7. Provide assistant service if product is damaged during transportation.
1. Why is single-effect falling film evaporator commonly used for ethanol recovery?
Ethanol has low heat content and is volatile, so it is not suitable for multi-effect falling film evaporator.
2. What is the feed temperature of the single-effect falling film when recovering ethanol?
It is recommended to be above 20 °C, if the low temperature material liquid can add a preheating device before the cloth.
3. How much is the steam pressure in the heating chamber controlled?
The steam pressure is controlled within 0.2MPa, and the temperature is within 130 °C.
4. How to control the steam temperature?
By adjusting the steam pressure to adjust the steam temperature, the temperature changes with the pressure.
5. What material is the single effect falling film evaporator, can it be made of 316 material?
Hygienic grade 304 material. According to customer needs can be made of 316 material.
6. Is the single-effect falling film evaporator controlled automatically or manually?
Manual control. According to customer needs can make automatic control system.
7. Can 200L single effect falling film evaporator be sent by air?
After special packaging design, it can be sent by air.
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We adhere to the concept “loyal, responsible, being professional ” and stimulate all the staff to be of one heart and one mind, work with collective wisdom and concerted efforts, in order to provide high quality but low cost products to our customers. Under the efforts of our team, our products are exported to universities, research labs and production facilities from all over the world. As a professional manufacturer, we can also provide customized services according to customer requirements.
| Henan Lanphan Industry Co.,Ltd |
| 13 Jinjiang South Road, Shangjie District, Zhengzhou City, Henan Province |
| 86-0371-67447999 |
| yang@lanphan.com |